RUDY PRESS
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Custom Patches

Custom Woven Patches

★★★★★4.9 out of 5 · 200+ reviews
From $1.45 / ea at 100 pcs
1. Size2.5"
2. BackingRudyPress™

No heat. No sewing. Just pressure.

3. BorderMerrowed Edge
4. Thread ColorsUp to 8
5. QuantitySave 14% at 200+
Add 100 more to unlock $1.25/ea — save $20
QuantityPrice / ea
100 – 199$1.45
200 – 499$1.25
500 – 999$1.10
1,000 – 2,499$0.99
2,500 – 4,999$0.89
5,000+$0.79

Need a custom quantity? Get a quote →

Estimated Total $145.00
100% Satisfaction Guarantee
5–7 Day Turnaround
Free Artwork Review
100% Satisfaction Guarantee
No Minimums, No Setup Fees
Made in Hampton & Yorktown
★ 4.9/5 From 200+ Reviews
One Patch, Every Story

Built for brands that don't blend in.

Every woven patch is proofed, woven, and finished by hand in Hampton, VA — the same process whether you're ordering 100 or 5,000. Your logo, your colors, your call.

Start Designing Yours
★★★★★

"Best patch quality we've ever ordered. The details are insane."

Firehouse Apparel Co.
★★★★★

"RudyPress backing is a game changer. So easy to apply."

Carolina Customs
★★★★★

"Fast turnaround and top notch customer service."

Iron Ridge Outdoors
★★★★★

"Our go-to patch supplier for every hat drop."

Level Up Headwear
Fine-Detail WeaveCrisp linework, thread by thread
RudyPress™ BackingNo heat, no sewing
Built to LastResists fraying & fading
Custom BordersMerrowed, cut, or laser
Free Artwork ReviewOn every single order
Details

Custom woven patches, built for gear that has to hold up

Each patch is embroidery-woven thread by thread for crisp linework and rich, saturated color — then finished with your choice of merrowed, heat-cut, or laser-cut edge. Whether it's caps, jackets, uniforms, or bags, these patches are made to outlast the product they're on.

Choose RudyPress™ pressure-applied backing for a no-heat, no-sew application that's ready in seconds, or go traditional with sew-on, heat press, or Velcro® for gear you'll want to swap patches on.

  • Fine-detail woven embroidery holds sharp linework at small sizes
  • RudyPress™ pressure-applied backing — no heat, no sewing
  • Built to last — resists fraying, fading, repeated washing
  • Custom shapes & borders: merrowed, heat-cut, laser-cut, or none
  • Perfect for hats, jackets, bags, uniforms & more
  • Bulk discounts up to 45% off at high volume
  • Free artwork review on every single order

Which patch type is right for you?

TypeDetail LevelTextureBest ForStarting Price
WovenFine, crisp detailFlat, low-profileSmall text & logos$1.45
3D EmbroideredBold, raisedPuffy, dimensionalVarsity & letterman$1.85
UV-PrintedPhoto-realisticSmooth, printedPhoto & gradient art$0.65
Leather / PVCDebossedThick, ruggedOutdoor & workwear$0.65

Application methods

Heat Press
  • 320°F, medium-firm pressure
  • 15–20 seconds
  • Cover with parchment paper
Sew-On
  • Pin along the merrowed edge
  • Straight or zig-zag stitch
  • Most durable, machine-washable
RudyPress™
  • Peel the backing
  • Press firmly by hand, 10 seconds
  • No heat or tools required

Care instructions

Machine wash cold, inside out. Avoid high-heat tumble drying — air dry or low heat is best for RudyPress™ and heat-press backings.

File requirements

Upload a PNG, vector AI, or high-res PDF. We'll vectorize raster artwork if needed and flag any issues before production — free of charge.

  • Minimum line thickness: 2pt / 0.3mm
  • Up to 8 thread colors per patch
  • 300 DPI minimum for raster references
  • Vector (AI/EPS/SVG) preferred for cleanest stitching
  • Double-check spelling & placement before upload

Shipping

Orders are processed quickly and ship via trusted carriers; tracking is provided once your package is on the way. Some items may ship separately to speed delivery. We're closed on Saturdays and Sundays, so weekend orders begin processing the next business day.

Local pickup is available in Hampton & Yorktown, VA at no charge — select it at checkout.

Returns & Guarantee

If your order arrives with a production issue — like banding, ghosting, or shipping damage — reach out at support@dtfvirginia.com and we'll make it right with a reprint or refund, no hassle. Unused items in original condition are eligible for return within 30 days.

What's the difference between woven and embroidered patches?

Woven patches are flat and low-profile with very fine detail, ideal for small text and logos. 3D embroidered patches use raised, puffy stitching for a bolder, more dimensional look — popular on varsity and letterman styles.

Which backing should I choose?

RudyPress™ is our most popular option — press by hand, no heat or tools needed. Choose sew-on for maximum durability on gear that gets washed often, heat press for a clean factory finish, or Velcro® if you want to swap patches between items.

Can I use my own logo or artwork?

Yes — upload your own design or work with our design team. Every order includes a free artwork review before production so you can catch any issues first.

Is there a minimum order quantity?

No minimums and no setup fees — order 100 patches or 5,000.

Are woven patches washable?

Yes. Machine wash cold and inside out; avoid high-heat tumble drying for the longest life.

How long does production take?

5–7 business days on average from art approval, with local pickup available in Hampton & Yorktown.

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